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Partially Hydrolyzed Polyacrylamide (HPAM)

High molecular weight partially hydrolyzed polyacrylamide engineered for polymer flooding, mobility control and drilling fluid applications.

Partially hydrolyzed polyacrylamide occupies the high-viscosity end of the polyacrylamide family. A controlled fraction of the amide groups is converted to carboxylate, which makes the chain extend and entangle in water; the result is a solution whose viscosity is far higher than the same concentration of unhydrolyzed polymer could reach. That viscosity is the whole point in enhanced oil recovery, where the polymer is used to thicken injected water so it displaces oil more efficiently instead of channelling through the more permeable parts of the reservoir.

Specification is a balancing act. Molecular weight sets the viscosity yield, but very high molecular weight brings mechanical and thermal degradation risk in the injection system and near the wellbore. Hydrolysis degree sets both the viscosity and the sensitivity to reservoir brine: divalent ions such as calcium and magnesium cross-link the carboxylate groups and can precipitate the polymer if the hydrolysis degree is too high for the salinity. High-salinity, high-temperature reservoirs therefore call for lower hydrolysis; fresher, cooler reservoirs tolerate higher hydrolysis and gain more viscosity from it.

Key advantages

  • High viscosity yield per tonne of polymer, which is what mobility control is bought on
  • Molecular weight up to 20 million for maximum viscosity in low-salinity brines
  • Hydrolysis degree from 5% to 35% to match reservoir salinity and temperature
  • Controlled dissolution with low insoluble gel to protect injection wells and formations
  • Also used as a viscosifier and fluid-loss additive in drilling and workover fluids
  • Batch-specific viscosity data supplied so the formulation can be modelled before dosing

Technical specifications

CAS No.9003-05-8
Chemical familyAcrylamide / sodium acrylate copolymer
Ionic chargeAnionic (partially hydrolyzed)
Degree of hydrolysis5% – 35%, adjusted to reservoir conditions
Molecular weight8 – 20 million
AppearanceWhite to off-white granules
Solid content≥ 88%
Bulk density0.60 – 0.80 g/cm³
Particle size< 2 mm, ≥ 90% passing
Dissolution time60 – 120 minutes at 0.1% solution
Water insolubles≤ 0.2%
Viscosity (1000 mg/L, 25 °C, deionised)Supplied per batch, typically 40 – 80 mPa·s
Packaging25 kg woven bags / 750 kg and 1000 kg bulk bags
Shelf life24 months in unopened packaging, cool and dry

Applications by industry

  • Enhanced oil recovery — Polymer flooding and mobility control in waterflood projects
  • Oilfield water shut-off — Profile control and selective blocking of high-permeability channels
  • Drilling fluids — Viscosifier and fluid-loss control in water-based muds
  • Workover & completion fluids — Rheology modification in clean brine systems
  • Fracturing fluids — Friction reduction and proppant transport
  • Coal & mineral slurries — Viscosity control and fines settling in pipeline transport

How to use it

HPAM is dissolved in the injection or make-up water to a stock concentration of 5000 mg/L or less, then diluted in line to the target injection strength. Because the polymer is sensitive to shear and to dissolved ions, the make-up system matters as much as the product: use a low-shear dispersing unit, generous maturation tankage so the solution is fully developed before it reaches the well, and oxygen-scavenged water where the reservoir is hot. Concentrations in polymer flooding are typically 500 – 2000 mg/L, settled by reservoir simulation and a pilot before field-wide injection. Avoid centrifugal pumps and long choke drops, which break the chain permanently and destroy the viscosity you have paid for.

Typical dosage. Typically 500 – 2000 mg/L in injection water for polymer flooding. Dose is set by reservoir simulation and confirmed in a pilot.

Quality assurance

  • Degree of hydrolysis, molecular weight and solution viscosity are reported per batch, so the flooding model can be calibrated on real numbers.
  • Water insolubles and undissolved gel are controlled to protect injection well permeability.
  • Grades are matched to the reservoir brine; send a water analysis and we will identify the hydrolysis degree that avoids precipitation with divalent ions.
  • Produced under an ISO 9001 quality system with batch traceability from monomer to dispatch.

Packaging & storage

  • 25 kg multi-wall woven bags with inner PE liner, 40 bags per pallet.
  • 750 kg and 1000 kg bulk bags for field make-up units.
  • OEM and private-label printing available.
  • Store sealed and dry, away from heat and direct sunlight; the granule is hygroscopic and takes up moisture if the bag is left open.

Frequently asked questions

What hydrolysis degree do I need? It is set by the reservoir, not by preference. High-salinity water and high temperature require a lower hydrolysis degree, because divalent ions cross-link the carboxylate groups and can precipitate the polymer. Lower-salinity, cooler reservoirs allow a higher degree and give more viscosity for the same mass. Send us the brine analysis and reservoir temperature and we will narrow the range.

What concentration is used in polymer flooding? Most projects run between 500 and 2000 mg/L in the injection water, chosen from reservoir simulation and confirmed in a single-well or pattern pilot. The optimum is a balance between incremental recovery and the cost of polymer per barrel of oil.

Why is shear such a concern? The viscosity comes from the length of the polymer chain. Mechanical shear cuts the chain irreversibly, so the solution never recovers its viscosity. Centrifugal pumps, chokes, valves and sharp fittings are the usual culprits and should be avoided or replaced with low-shear alternatives.

How does it compare with APAM for oilfield use? HPAM is the tailored, higher-viscosity version: the hydrolysis degree is selected for the reservoir and the grade is controlled for solution viscosity rather than for clarification performance. APAM is a general flocculant for water and tailings treatment.

Can you help design the make-up system? Yes. We can advise on dispersion, maturation tankage, dilution and filtration so the polymer reaching the well is fully developed and free of gel — the two things that most often undermine a flooding programme.

Do you supply pilot quantities? Yes, we can supply drums and bags for a pilot, with the batch analysis needed to feed the simulation model.

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